Bolted joint comparison to Eurocode

Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember

[Edit: continuation of this post]

Yes, it happened as I was expecting. I did not use slice, but form the part, and use base face split with mesh control.

The results are the same, I have a peak of stress, and I do not know why. In the Eurocode this connection has Mrd = 100kNm.

With the model Mrd is under 30kNm. There is something wrong in the model. I think that it is impossible to be the weld. As you see, the results are completely different from your model. Really, I don't know where is the problem with the model. If I take the element results, ts the picture below:

 

If I take probe, in the node of the element before, the results are in the picture below. As you, see, completely different, nearer of the reality, but not reliable.

Just a moment, I will attach the model which is solved.

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Comments

  • peteroznewmanpeteroznewman Member
    edited June 2018

    There is something wrong with your model.

    Add a Directional Deformation for the weldment part in the Y axis and zoom in to the connection between the beam and the plate. The deformations should be continuous across the corner. Instead there is a 0.7875 mm gap opened up under this load.

    Your beam mesh is only connected at 4 nodes, not along the entire edge.

     

    I created a 2-element thick model, and when I do the same check on that as I describe above, it reveals an unconnected thin strip along the back edge, though there is a good connection of the beam to the plate.

     

    The corrective action is to loosen the node merge tolerance and/or add mesh edge controls so that coincident edges have the same number of nodes along them.

  • peteroznewmanpeteroznewman Member
    edited June 2018

    I changed the Mesh Edit Node Merge group to a 0.5 mm tolerance and said yes to Face to Edge and Edge to Edge. Now 368 nodes were merged.

    Here is the new Y directional deformation plot. It appears that there is no longer a "crack" in the mesh.

    See this discussion for the question of how to find out about unintended "cracks" before solving.

     

  • Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember
    edited June 2018

    Peter, it is true, you found this problem. But if you plot normal beam stress versus time. You will see the peak of stress yet.I think that there is anotther problem. I am looking for it.

    Did you plot the stress?

    Regards!!

  • peteroznewmanpeteroznewman Member
    edited June 2018

    Dear Fabricio,

    I took the geometry into SpaceClaim and cleaned up all the faces, then made fresh sliced on the weldment and finally used Workbench Share to get the weldment to mesh properly.

    When I get a mesh that works, I plan to plot the force vs displacement curve.

    Regards,

    Peter

     

  • peteroznewmanpeteroznewman Member
    edited June 2018

    To get a good mesh around the holes, I imprinted two circles and used Face Meshing to put 3 elements across the width.

    This model is solving now...

    NOTE: I changed all the materials, so change them back before you use this model!

  • peteroznewmanpeteroznewman Member
    edited June 2018

    I found a reason why meshing from the earlier DesignModeler geometry was failing to create congruent meshes.

    The part shows Shared Topology Method is set to Automatic, which is correct but...

    n

    ... the individual bodies had the Shared Topology Method set to None, which defeats the Part level setting.

    All bodies in the Part must be set to Automatic.

  • Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember
    edited June 2018

    Peter, with it, the results are the same. The peak of stress still appear. I divide the mesh around the holes in more than 3 parts. And the results are the same.

    I really do not know what to do. The Ansys results are not being reliable, and this peak of stress represents that there is still something wrong.

    What do you think about this peak of stress?

  • Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember
    edited June 2018

    This message appear: "The selective body meshing is not being recorded, so the meshing may not be persistent on an update.  If you want to record the order of the body meshing, please use the Mesh Worksheet to track the meshing steps.  Please see Selective Meshing documentation for more details.".

     

    Maybe this is the reason, is it mean that the mesh is not being used when ansys solves?

    Thank you very much Peter!

  • peteroznewmanpeteroznewman Member
    edited June 2018

    The message about "selective body meshing" means that the mesh was built by the user selecting a body and requesting a mesh on that body. This can be useful if Generate Mesh results in a failed mesh. Generate Mesh lets the software choose the order in which to mesh the bodies and it can "paint itself into a corner" where the last body it meshes has conflicting constraints imposed on it from previously meshed adjacent bodies and there is no valid mesh on the last body. The user sees this failure, Clears the mesh, and picks the failed body to mesh first. The user can selectively build the mesh in a preferred order, then at some point can let the software finish the job. This often results in a valid mesh. The message is telling you that if you Clear the mesh, you won't get the same mesh again if you let the software pick the order of meshing. This can be overcome by recording the user selected build order in a Mesh Worksheet. Whatever mesh is built is used.

    Please upload your latest archive and I will take a look at the peak stress. Why do you think it is wrong?

  • Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember
    edited June 2018

    I have four points to say the results are wrong:

    1- I should model a column in place of the fixed plate

    2- If I compare with the Eurcode results - Part 1, it is completely different.

    3- This pick of stress in the beam, is only in one element/point

    4- Maybe I have to model the weld, to take out a stress concentrate point (face to edge)

    The last model is attached.


    Thank you Peter!

  • peteroznewmanpeteroznewman Member
    edited June 2018

    I don't have a copy of Eurocode - Part 1, so I don't know what you are trying to compare with.

    When you have plasticity, concentrated stress can't go above the material stress-strain curve, it just creates plastic strain that redistributes the stress and is the whole point of adding plasticity to your model.

    I'm running your model now and will write more when I have the solution.

  • Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember
    edited June 2018

    Peter, I attached the Eurocode, but it is not necessary to verify this in this moment. The ponti is, that the Ansys Model moment resitance (the join moment when element reach the yields stress) is lower than the moment calculated by Eurocode.

  • peteroznewmanpeteroznewman Member
    edited June 2018

    Can you share with me the moment you calculated following the Eurocode? It's rather a long document!

  • Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember
    edited June 2018
  • peteroznewmanpeteroznewman Member
    edited June 2018

    PEAK STRESS AT ONE POINT
    In the image below, the peak stress is at a point. That is expected. A thin member is pulling away from a thick plate and the interior corner is dead sharp. That creates a stress singularity. 

    If these materials were elastic, as the element size was reduced, the peak stress would increase without limit.
    Fortunately, plasticity has been added to the material model, so the stress is limited by the material model.
    If we look at just that one element in the corner and look at an earlier time with less load. Here is the picture:

    Note that the yield strength for this material is 345 MPa and the yellow boundary is about to reach an integration point on this element.  Now let's look at the stress-time history.

    The stress went down after this point. How can that be correct?
    Look at the plastic strain on that element. After this point, plastic strain begins.

    There is nothing wrong with this model. At the next load increment, this element goes plastic, and reduces stress and the surrounding elements that had lower stress at this time and are still elastic, pick up a little more stress to carry the next load increment, while this corner element sheds some load due to the change to plastic behavior.

  • peteroznewmanpeteroznewman Member
    edited June 2018

    EUROCODE MOMENT CALCULATION
    There were many MathCAD files in the attachment above. Which file has a calculation that you want to compare with the ANSYS model?

  • Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember
    edited June 2018

    Peter, my strain graph is different of yours. Look at my graph:

    Your graph is similar to the minimum strain graph. The maximum you have the same peak. I solved the elastic model minutes ago and saw that in this point the beam reach the plasticity.

    But I did not understand why our graphs are different.

    The name of the file is: "FTRd - Chapa de Extremidade - 2a linha PF"

    The files are all types of verification, discondering the column resistance.

  • Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember
    edited June 2018

    Peter!!!Sorry, the verifications are for two lines of bolt in tension. For just one line I did not do, I was comparing two analysis different.

     

    So Sorry!

  • peteroznewmanpeteroznewman Member
    edited June 2018

    Fabricio,

    The plasticity material means you can plot three values of strain: Total, Plastic and Elastic where

           Total = Plastic + Elastic

    You have plotted Elastic and I plotted Plastic.

    Regards,

    Peter

  • Fabricio.UrquhartFabricio.Urquhart Rio de JaneiroMember
    edited June 2018

    Now I understood. I think that I will try to model the column in place of the rigid plate now.

     

    Thank you for your help!!!

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