Hello @crumberg

I am interested in helping you get your 3D model to converge in Static Structural. What version of ANSYS are you using? Are you able to share the archive so I can take a closer look? If so, clear the results and the mesh to minimize the file size, save the project then do File Archive to save a .wbpz file.  Upload that file to a sharing site such as Google Drive, Dropbox or Jumpshare, which is what I use. Put a link to the file in your reply.