Thanks Nick for the input. In my case the reverse flow message i am getting after 60-70 time steps and it persist upto the end i.e. around 20000th time step but for each time step the solution is converged. So should i place my oultlet beyond the point currently i am considering to prevent reverse flow. A typical set of message for two time step is given below
Flow time = 0.02499868241670707s, time step = 20643
Global Courant Number [Variable Time Step Criteria] : 0.441283
Updating solution at time level N...
Global Courant Number [Explicit VOF Criteria] : 0.153555
done.
physical-dt 1.0000e-06
iter continuity x-velocity y-velocity z-velocity energy time/iter
370599 7.6244e-05 6.7564e-09 6.6296e-09 9.4738e-09 1.8337e-11 0:00:00 20
Reversed flow on 19 faces of pressure-outlet 5.
370600 2.3498e-01 1.2303e-05 1.1941e-05 1.3743e-05 3.6681e-05 0:00:01 19
Reversed flow on 19 faces of pressure-outlet 5.
370601 2.7168e-02 5.7825e-06 5.7242e-06 6.5056e-06 6.2679e-07 0:00:00 18
Reversed flow on 19 faces of pressure-outlet 5.
370602 1.7321e-02 1.6978e-06 1.6518e-06 1.8528e-06 8.3496e-08 0:00:00 17
Reversed flow on 19 faces of pressure-outlet 5.
370603 1.2406e-02 8.9093e-07 8.9053e-07 1.0275e-06 2.3910e-08 0:00:00 16
Reversed flow on 19 faces of pressure-outlet 5.
370604 9.0921e-03 7.4967e-07 7.6008e-07 8.8222e-07 7.6721e-09 0:00:00 15
Reversed flow on 19 faces of pressure-outlet 5.
370605 6.6246e-03 6.3146e-07 6.3900e-07 7.4103e-07 2.7183e-09 0:00:00 14
Reversed flow on 19 faces of pressure-outlet 5.
370606 4.7882e-03 5.0056e-07 5.0368e-07 5.8592e-07 1.1237e-09 0:00:00 13
Reversed flow on 19 faces of pressure-outlet 5.
370607 3.4446e-03 3.8009e-07 3.8047e-07 4.4329e-07 5.6069e-10 0:00:00 12
Reversed flow on 19 faces of pressure-outlet 5.
370608 2.4715e-03 2.8101e-07 2.8003e-07 3.2685e-07 3.2886e-10 0:00:00 11
Reversed flow on 19 faces of pressure-outlet 5.
370609 1.7704e-03 2.0421e-07 2.0288e-07 2.3757e-07 2.1352e-10 0:00:00 10
Reversed flow on 19 faces of pressure-outlet 5.
iter continuity x-velocity y-velocity z-velocity energy time/iter
370610 1.2677e-03 1.4680e-07 1.4557e-07 1.7131e-07 1.4667e-10 0:00:00 9
Reversed flow on 19 faces of pressure-outlet 5.
370611 9.0807e-04 1.0479e-07 1.0380e-07 1.2298e-07 1.0215e-10 0:00:00 8
Reversed flow on 19 faces of pressure-outlet 5.
370612 6.5202e-04 7.4474e-08 7.3717e-08 8.8076e-08 7.2170e-11 0:00:00 7
Reversed flow on 19 faces of pressure-outlet 5.
370613 4.6888e-04 5.2779e-08 5.2212e-08 6.3012e-08 5.0949e-11 0:00:00 6
Reversed flow on 19 faces of pressure-outlet 5.
370614 3.3765e-04 3.7336e-08 3.6917e-08 4.5067e-08 3.6300e-11 0:00:00 5
Reversed flow on 19 faces of pressure-outlet 5.
370615 2.4338e-04 2.6383e-08 2.6072e-08 3.2238e-08 2.6007e-11 0:00:00 4
Reversed flow on 19 faces of pressure-outlet 5.
370616 1.7570e-04 1.8632e-08 1.8400e-08 2.3076e-08 1.8769e-11 0:00:00 3
Reversed flow on 19 faces of pressure-outlet 5.
370617 1.2695e-04 1.3154e-08 1.2980e-08 1.6535e-08 1.3627e-11 0:00:00 2
Reversed flow on 19 faces of pressure-outlet 5.
370618 9.1844e-05 9.2854e-09 9.1540e-09 1.1867e-08 9.9896e-12 0:00:00 1
!370618 solution is converged
Flow time = 0.02499968241670707s, time step = 20644
Global Courant Number [Variable Time Step Criteria] : 0.145451
Updating solution at time level N...
Global Courant Number [Explicit VOF Criteria] : 0.0483624
done.
physical-dt 3.1758e-07
iter continuity x-velocity y-velocity z-velocity energy time/iter
370618 9.1844e-05 9.2854e-09 9.1540e-09 1.1867e-08 9.9896e-12 0:00:00 20
Reversed flow on 19 faces of pressure-outlet 5.
370619 3.2095e-02 4.0304e-06 3.9061e-06 4.5219e-06 1.1961e-05 0:00:00 19
Reversed flow on 19 faces of pressure-outlet 5.
370620 8.1917e-03 3.4091e-06 3.4359e-06 3.6267e-06 7.1104e-08 0:00:00 18
Reversed flow on 19 faces of pressure-outlet 5.
370621 6.3102e-03 3.4113e-06 3.4373e-06 3.6405e-06 7.0692e-09 0:00:00 17
Reversed flow on 19 faces of pressure-outlet 5.
370622 4.8154e-03 2.9165e-06 2.9366e-06 3.1148e-06 1.8227e-09 0:00:00 16
Reversed flow on 19 faces of pressure-outlet 5.
370623 3.6150e-03 2.2834e-06 2.2971e-06 2.4394e-06 5.4397e-10 0:00:00 15
Reversed flow on 19 faces of pressure-outlet 5.
370624 2.6823e-03 1.7079e-06 1.7169e-06 1.8239e-06 1.9852e-10 0:00:00 14
Reversed flow on 19 faces of pressure-outlet 5.
370625 1.9749e-03 1.2454e-06 1.2511e-06 1.3294e-06 1.0016e-10 0:00:00 13
Reversed flow on 19 faces of pressure-outlet 5.
370626 1.4469e-03 8.9475e-07 8.9831e-07 9.5482e-07 6.4478e-11 0:00:00 12
Reversed flow on 19 faces of pressure-outlet 5.
370627 1.0573e-03 6.3702e-07 6.3922e-07 6.7990e-07 4.4939e-11 0:00:00 11
Reversed flow on 19 faces of pressure-outlet 5.
370628 7.7122e-04 4.5096e-07 4.5231e-07 4.8161e-07 3.1496e-11 0:00:00 10
Reversed flow on 19 faces of pressure-outlet 5.
iter continuity x-velocity y-velocity z-velocity energy time/iter
370629 5.6189e-04 3.1810e-07 3.1891e-07 3.4002e-07 2.2032e-11 0:00:00 9
Reversed flow on 19 faces of pressure-outlet 5.
370630 4.0911e-04 2.2386e-07 2.2433e-07 2.3955e-07 1.5472e-11 0:00:00 8
Reversed flow on 19 faces of pressure-outlet 5.
370631 2.9767e-04 1.5729e-07 1.5756e-07 1.6852e-07 1.0914e-11 0:00:00 7
Reversed flow on 19 faces of pressure-outlet 5.
370632 2.1699e-04 1.1041e-07 1.1055e-07 1.1845e-07 7.7326e-12 0:00:00 6
Reversed flow on 19 faces of pressure-outlet 5.
370633 1.5822e-04 7.7444e-08 7.7516e-08 8.3213e-08 5.5071e-12 0:00:00 5
Reversed flow on 19 faces of pressure-outlet 5.
370634 1.1547e-04 5.4297e-08 5.4326e-08 5.8435e-08 3.9415e-12 0:00:00 4
Reversed flow on 19 faces of pressure-outlet 5.
370635 8.4327e-05 3.8056e-08 3.8061e-08 4.1026e-08 2.8273e-12 0:00:00 3
!370635 solution is converged
Flow time = 0.025s, time step = 20645
Specified flow time reached flow time = 0.025, total time = 0.025