General Mechanical

General Mechanical

Non convergence with finer mesh

    • Roxas Hunter
      Subscriber

      Hello Everybody,

       

      I'm trying to simulate the gasket behavior between two flanges after the bolt preload.

      The gasket is made in steel 1010 1/4 hard , the stiffness behavior is setted as flexible body not as gasket, both contact surfaces are made in aluminum.

      I run the analysis with the mesh size of 2mm for both contact surfaces and 1mm for the gasket, everything has worked so far and the results look fine.

      I would like to get finer contact pressure results, so I changed the mesh size and the model no longer converges... I tried different things but none of these  helped me to converge.

      Any ideas to help me?

      Thanks in advance for your support!

       

    • Ankush Choudhary
      Subscriber

      Hi Roxas,

      Could you please try  reducing the Normal stiffness factor (FKN) value?

    • Roxas Hunter
      Subscriber

      Hello Ankush,

      Thanks for the advice.

      I switched the normal stiffnes factor for both gasket contact from "program controlled" to factor and the value is 1

      Still not converged... Should i try another value?

      Thanks in advance for your support!

    • pawel_rek
      Subscriber

      Normal Stiffness Factor = 1 is basically default (what ANSYS calculates). Try reducing it to 0.1 and check convergence. Depending on a mesh quality try also different "Detection Methods". If you're using newer ANSYS release you can also play a bit with "Normal Lagrange" formulation. Hope it helps. 

    • Roxas Hunter
      Subscriber

       

       

      Hello pawel_rek, thanks for the advice now it converge but I can’t no longer see the contract pressure between the bot face of the flange and the top face of the gasket… I see this:

       

       

      I tried even with normal Lagrange formulation but it doesn’t converge.

       

       

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